Industrial ANDON System Industry 4.0
The Revolution of Manufacturing With Proven ANDON 4.0 Solutions
Discover the cutting-edge ANDON System, designed to empower manufacturers with real-time solutions for reducing downtime and optimizing efficiency. Our robust system, including Smart Call TVs and mobile app integrations, modernizes traditional ANDON Lights, ANDON Light System, and ANDON Boards for a comprehensive operational overhaul.
Explore the full capabilities of our ANDON System
We’re confident that you’ll see firsthand the transformative impact it can have on your manufacturing floor. See below to learn how it works.
Some of our more than 1,200 customers:
How the Solution Works:
We follow a simple and efficient three-step process for your Smart Call ANDON Industrial System
1- Rapid Assistance at Your Fingertips:
Whenever your production line requires help, it’s as simple as pushing a button or scanning a QR code.
2- Instant Alerts to Your Response Team:
These calls immediately reach Smart ANDON TVs, smartwatches, and/or mobile apps, alerting your response team that assistance is needed.
3- Fast Resolution and Real-Time Data:
Your response team handles the call efficiently, preventing downtime and reducing response times. Additionally, our platform collects valuable analytical data, including the station or machine that requested assistance, the type of issue, waiting time, response time, and repair time. We help your production line to achieve the MTTR (Mean Time To Repair) you require
What is changing from the former ANDON Light System?
ANDON Lights Replacement with Advanced Alert Systems:
Our ANDON 4.0 system makes communication in manufacturing environments straightforward and efficient. Whether it’s a press of a button, a quick QR code scan, or through automated industrial signals, our system replaces call lights and instantly alerts via smart watches, mobile apps, or TV boards the specific areas needed for response, ensuring swift action and seamless operations.
ANDON Board has evolved now to our new Smart Call TV:
Our Smart Call TV transforms how requests are managed and viewed in real time. It displays all active requests on a TV screen, with color codes distinguishing between different areas or issues for immediate understanding. A semaphore and timer provide a clear visual indicator of each call’s urgency, while updates on acceptance and progress stages ensure everyone is informed from start to finish, streamlining the response process.
Benefits of using Smart Call as an Andon system replacement
Using Smart Call as a modern replacement for traditional Andon systems in industrial settings can bring a multitude of benefits, leveraging the latest in cloud computing, IoT, and mobile technologies.
Real-time Communication
Smart Call Anywhere enables instant communication between operators and response teams. Unlike traditional Andon systems, which may rely on fixed signals, this solution allows for detailed, real-time alerts directly to mobile devices, ensuring immediate awareness and action.
Flexibility and Mobility
With the system accessible via mobile devices, response teams are not tied to a specific location. They can receive alerts anywhere in the facility, improving response times and operational flexibility.
Enhanced Reporting and Analytics
Integrating with cloud-based analytics, Smart Call Anywhere provides detailed data on response times, issue types, and resolution effectiveness. This data-driven approach supports continuous improvement and operational efficiency
Customizable Alert Types
The solution can be configured to send different types of alerts for various situations, from equipment failures to quality issues, allowing for a nuanced response that traditional Andon systems may lack.
Easy Integration with Existing Systems
Smart Call Anywhere can be integrated with other enterprise systems (ERP, MES, etc.), ensuring a seamless flow of information and allowing for more complex workflows and automated responses.
Scalability
Cloud-based infrastructure allows the system to easily scale across multiple facilities or complex operations, accommodating growth or changes in manufacturing processes without the need for significant additional investment.
Reduced Downtime
By facilitating quicker responses to issues, Smart Call Anywhere can significantly reduce downtime, directly contributing to increased productivity and efficiency.
Enhanced Worker Safety
Incorporating safety alerts into the system ensures that safety issues are immediately communicated to all relevant parties, enhancing the overall safety environment of the facility.
Cost Efficiency
Compared to installing and maintaining traditional wired Andon systems, Smart Call Anywhere can offer a more cost-effective solution by leveraging existing IT infrastructure and mobile devices.
Continuous Improvement
The system’s data collection and analysis capabilities support a culture of continuous improvement. By identifying patterns and recurring issues, organizations can proactively address underlying causes, rather than just responding to symptoms.
Advantages of Smart Call ANDON 4.0
over the conventional Andon system:
Former ANDON System
Real-Time Alerting
Light Color system only
Time Tracking
Not included
Maintenance
High
Implementation Cost
High
Infrastrcuture Changes
High
Data Collection for Management
Not Inclued
Customization
Medium
Scalability
Low
System Integration
Requires Expert Professionals
Flexibility and Mobility
None
Alert types
Low to Minimum
Former ANDON System
Real-Time Alerting
Mobile/Table App Notifications Smart Watches Light Color System TV Displays
Time Tracking
Assignment Time Response Time Repair Time MTTR MTBF
Maintenance
Low to Minimum
Implementation Cost
Minimum
Infrastrcuture Changes
Low to None
Data Collection for Management
Complete Dashboard IoT Portal for Leadership Team
Customization
100% customizable
Scalability
High and easy to setup
System Integration
Easy to integrate using APIs
Flexibility and Mobility
100% flexible and customizable Mobility feature with our cutting edge mobile and tablet apps or smart watches
Alert types
Limitless alert types segregated by areas and types of problems
Contacts
+1 888 237 3011
+1 305 766 0779
contact@destecsolutions.com
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Ready to Experience the Difference?
Contact our experts today to schedule a demonstration and transform your manufacturing operations with Smart Call Anywhere.
Discover the Future of Manufacturing Operations
Smart Call Anywhere
Your Partner for Manufacturing Excellence and Industry 4.0